Detailed Narrative
Strategic Manufacturing Expansion
Velo3D launched its new Livermore Production Campus, an investment expected to triple the company's manufacturing capacity once fully operational later this year. This campus will centralize operations, generate valuable manufacturing data, and accelerate the development of next-generation digital design and manufacturing software, leveraging AI and machine learning. The company is pushing to get the campus operational by Q4 FY26 to produce parts and build machines.
Distributed Manufacturing and Partnerships
The company continued to expand its distributed manufacturing strategy, notably with Mears Machine Corporation ordering its fifth Velo3D Sapphire XC system and options for two more. A new strategic partnership with Aurelia Technologies focuses on advancing metal additive manufacturing for next-generation gas turbine systems, broadening applicability beyond traditional aerospace and reinforcing Velo3D's ability to deliver differentiated solutions.
Market Demand and Capacity Needs
Management highlighted booming demand in aerospace, defense, and energy markets, driven by new visions, international conflicts, and the AI boom, leading to prototype programs transitioning to production at scale. The company estimates needing 100 machines today to meet demand and aims to build half of that capacity by next year, with the full 100 machines by mid-2028, noting that these will be sold before they are built due to overwhelming demand.
Financial Strengthening and Liquidity
Velo3D significantly strengthened its balance sheet, raising approximately $50 million in gross proceeds from an underwritten registered direct offering and $59.4 million from an at-the-market program. These actions, combined with $18.5 million in debt-to-equity conversions, reduced outstanding debt by over 70% to $8.2 million, enhancing liquidity for ongoing investments in people, operations, and growth initiatives.
Operational Efficiency and Data-Driven Approach
The company's gross margin improvement reflects higher manufacturing utilization, improved production efficiencies, and strategic cost allocation. The Livermore campus is central to transforming Velo3D into a software and data-powered manufacturing company, using real-world data to optimize print parameters, improve predictability, accelerate customer qualification, and develop intelligent software powered by AI and machine learning.
Public Market Visibility and Governance
Velo3D was added to both the Russell 3000 and Russell Microcap Indexes, increasing institutional investor visibility and broadening market awareness. The appointment of Lily Mei as an independent director to the Board further strengthened corporate governance, bringing extensive leadership experience across public and private sectors, including economic development and manufacturing ecosystems.