Detailed Narrative
Q1 FY27 Performance and Strategic Overview
ACC Limited reported a disciplined Q1 FY27 performance with revenue of ₹9,500 crores and operating EBITDA of ₹1,589 crores. The EBITDA margin expanded by 331 basis points to 16.7%, resulting in an EBITDA per ton of ₹931. This was achieved despite a challenging operating environment characterized by stable cement demand but pressure from higher imported fuel prices, elevated freight costs, and geopolitical developments. The company absorbed an additional cost of ₹50 per metric ton due to scheduled maintenance on 12% of its kilns.
Value-Focused Growth and Market Dynamics
The company's strategy emphasizes profitable growth and value creation, leading to an improved trade sales share from 74% to 78% of overall sales, with premium products comprising 34% of trade sales. While overall volumes saw a 2% Y-o-Y decline in trade and a 21% Y-o-Y decline in non-trade, this was a calculated move to reduce lower-margin volumes, particularly in the South. Management expressed confidence in achieving an 8% volume growth for FY27, citing an 8% improvement in trade volumes observed in July.
Structural Cost Leadership and Efficiency Gains
ACC achieved a sequential reduction of ₹206 per metric ton in net operating cost, bringing it to ₹4,241 per metric ton, aligning with its FY27 target of ₹4,250/ton. This was driven by a 3% improvement in clinker factor to 64%, an 85% increase in blended cement share, and a ₹1/kWH reduction in unit power cost (from ₹5.9 to ₹4.9) due to increased RE and WHRS capacity. Further cost savings of ₹130-150 per ton are expected from initiatives like lead distance reduction (₹35/ton), raw material logistics optimization (₹30/ton), and energy efficiency.
Capacity Expansion and Project Timelines
The company's expansion program is on schedule, aiming for an installed capacity of 119 million tons by the end of FY27. Trial runs have commenced at the 1.2 million tons Dahej cement capacity. The 2.4 million tons Salai Banwa (UP) and 1.2 million tons Bhatinda (Punjab) units have started, and the 2 million tons Jodhpur unit (from Penna acquisition) has been commissioned. The 1 million tons Kalamboli (Mumbai) and 2.4 million tons Warisaliganj (Bihar) expansions are expected in Q2 FY27, with the Maratha clinker line anticipated for Q1 FY28.
Green Energy Transition and Utilization
ACC's RE power capacity has reached 973 megawatts, an increase of approximately 500 MW over the past year, with WHRS capacity at 228 megawatts. The company aims to increase its green power share from the current 48% (on a revenue plus consumption basis) to 60% by FY28. While 45 crore units were sold in Q1, the ultimate goal is 100% in-house consumption, with current sales being a temporary measure due to initial trading issues and ongoing grid connectivity programs for some plants, expected to be resolved progressively over the next 2-3 quarters.