Hi-Green Carbon — Q4 FY25 earnings call

Call held 12 Jun 2025

Management summary

Hi-Green Carbon reported a consolidated turnover of ₹96 crores for FY25, driven by initial contributions from its new Dhule plant. While gross margins saw a reduction to 34% due to expansion costs and market pressures, management targets a sustainable EBITDA margin of 20-25%. The company is aggressively expanding with a third plant in Dhar expected by late 2025 and is strategically utilizing syngas for power generation, while navigating EPR policy ambiguities.

Highlights

  • Consolidated turnover reached ₹96 crores in FY25, reflecting initial contributions from the second plant.

  • The Dhule plant, operational since November 2024, is already achieving 70% capacity utilization.

  • A third plant in Dhar is under construction and anticipated to be operational by October-November 2025, further boosting capacity.

  • Management aims for sustainable EBITDA margins of 20-25%, indicating confidence in future profitability.

  • The company has a long-term vision to expand capacity 10 times compared to pre-IPO levels within 7-10 years.

Concerns

  • Gross margins reduced from 40% to 34% (FY24 vs FY25) due to new plant initial phase, input costs, and virgin carbon price pressure.

  • The company avoided generating EPR credits in FY25 due to ambiguity and perceived risk of 'double crossing' in the policy.

  • The J&K plant (GreenVelly Hydrocarbon) is currently on hold due to geopolitical issues and uncertainty regarding the renewal of a 300% subsidy.

Key financials

4 periods

Headline

  • Consolidated Turnover
    ₹96 Cr

FY24

  • Gross Margin
    40%

FY25

  • Gross Margin
    34%

Partial FY25

  • Dhule Plant Revenue
    ₹61 Cr

What they filed

Q4 FY26: revenue up 89.2%, net profit down 120.0% against the same quarter last year.

₹ Cr · quarterly
Line itemQ2 FY23Q4 FY23Q2 FY24Q4 FY24Q2 FY25Q4 FY25Q2 FY26Q4 FY26
Revenue44 34 33 37 36 −18%61 +79%69 +109%70 +89%
EBITDA10 10 8 10 7 −30%12 +20%11 +38%12 +20%
Net profit6 7 5 5 5 −17%6 −14%5 +0%-1 −120%
How to read this

₹ crore, as filed. The percentage beside a figure is the change against the same quarter a year earlier — never the quarter before, which would make every seasonal business look like it collapses and booms each year.

Capital allocation

high confidence
  • Capex Capex disclosed
    • Dhule plant total cost ₹48 Cr
    • Dhar plant total cost ₹48 Cr
    • Dhule syngas-to-power project ₹2 Cr
    • Dhule plant working capital ₹10 Cr
    Yeah, it will be around Two Cr. for whole set of power and panels and synchronizing with existing panels and switches and transformers, etc. ... Still, now we invest more than 45 crore something, and few things like, these power plants, and some accessories are pending. So it will be around 48 something. ... The Dhar plant also will be of similar cost ... we will need about approximately 10 crore of working capital.
  • Debt Debt disclosed Cost 9%
    • New borrowing Term loan for Dhule plant ₹14 Cr
    • Repayment Repaid for Dhule plant term loan ₹4 Cr
    cost of borrowing for our long term debt? ... around 9%. ... debt from Central Bank, which is around 8.87%. and we have from PNB for MP plant. that is 8.75%.
  • M&A Samsara Recycling Private Limited Acquisition · Closed

    Engaged in manufacturing Crumb Rubber, part of backward integration strategy.

    Contributed ₹7.00 crores to consolidated results (partial figure).

    and we acquired one subsidiary company called Samsara Recycling Private Limited in Mundra, which is engaged in the business of manufacturing Crumb Rubber from local as well as imported tyres. So few crore, like of 7.00 crore was the result which is consolidated from Samsara.
  • M&A Shantol Recycling Private Limited Acquisition · Pending regulatory

    To be the entity for the 3rd plant in Madhya Pradesh.

    Second company is Shantol Recycling Private Limited, which is based in Madhya Pradesh. So 3rd plant, which is coming it will be under the name of Shantol Recycling Private Limited.
  • M&A GreenVelly Hydrocarbon Private Limited Joint venture · Abandoned

    Formed for J&K plant with 300% subsidy, but on hold due to geopolitical issues and subsidy uncertainty.

    and 3rd is GreenVelly Hydrocarbon Private Limited, which is a specially formed for our J&K plant. So J&K has handsome subsidy. But the deadline is finished and they are not going. We are not hearing any news that central government is renewing it, because now government has changed.

Guidance & targets

Profitability

  • EBITDA Margin Profitability · long term basis · High confidence 20% to 25%
    We target it. It will be stable around 20% to 25% in between.

    — Amitkumar Bhalodi

Revenue

  • Revenue Growth Revenue · after 6-8 months · Medium confidence 30-34%
    Can we expect in term of percentage of growth in revenue in FY 26-27 that around 30-34% growth in terms of revenue, this much revenue jump should be there after 6-8 moths, it will be at the triple capacity.

    — Saroj Kumar

  • Annual Revenue per 100 TPD Plant Revenue · in a year · High confidence approximately 70 cr.
    a new 100 TDP plant can generate approximately 70 cr. revenue in a year.

    — Amitkumar Bhalodi

Capacity

  • 3rd Plant Operation Capacity · October-November of this current year · High confidence operational
    So that we expect that this plant will be in operation by October-November of this current year.

    — Amitkumar Bhalodi

  • Capacity Utilization (New Plants) Capacity · 3-4 months after start · High confidence 70-80%
    It would hardly take 3 - 4 months to utilize our 70-80% capacity in a new plants every time.

    — Amitkumar Bhalodi

  • Total Capacity (Long-term) Capacity · 7 to 10 years · Medium confidence 10 time capacity compared to our Pre IPO capacity
    We'll have a 10 time capacity compared to our Pre IPO capacity in coming years 7 to 10 years.

    — Amitkumar Bhalodi

Capex

  • Dhule Plant Total Cost Capex · current · High confidence around 48 crores
    So it will be around 48 something.

    — Amitkumar Bhalodi

  • Dhar Plant Total Cost Capex · current · High confidence similar cost to Dhule plant
    The Dhar plant also will be of similar cost

    — Amitkumar Bhalodi

Working Capital

  • Dhule Plant Working Capital Working Capital · current · High confidence approximately 10 crore
    we will need about approximately 10 crore of working capital.

    — Vinay Ambekar

Product Mix

  • Pyrolysis Revenue Share Product Mix · current · High confidence 40%
    roughly, we can say, 40% could be a pyrolysis

    — Amitkumar Bhalodi

  • Sodium Silicate Revenue Share Product Mix · current · High confidence 30%
    30% could be from this sodium silicate plant.

    — Amitkumar Bhalodi

  • rCB Revenue Share Product Mix · current · Low confidence 30%
    and rest from the RCB.

    — Amitkumar Bhalodi

What to watch in Q1 FY26

Dhar Plant Commissioning

October-November 2025
Current Under construction
Target Operational

Why it matters

Successful commissioning of the Dhar plant is key to achieving planned capacity expansion and revenue growth.

So that we expect that this plant will be in operation by October-November of this current year.

Risks & concerns

  • Margin Compression

    medium

    Gross margins reduced from 40% to 34% (FY24 vs FY25) due to new plant initial phase, input costs, and virgin carbon price pressure.

    Management acknowledged

  • EPR Policy Ambiguity

    medium

    Company avoided generating EPR credits in FY25 due to perceived ambiguity and risk of 'double crossing' in the policy framework.

    Management acknowledged

  • J&K Plant Delay/Uncertainty

    medium

    The GreenVelly Hydrocarbon plant in J&K is on hold due to geopolitical issues and uncertainty regarding the renewal of a 300% subsidy.

    Management acknowledged

  • rCB Customer Approval Cycle

    medium

    Lengthy customer approval process for rCB, especially with large tire manufacturers, making sales ramp-up slower.

    Management acknowledged

  • Regulatory Hurdles for Syngas Bottling

    medium

    New regulatory hurdles and lack of standard policy for bottling syngas for sale to industries, which will take time to resolve.

    Management acknowledged

Q&A highlights

7 direct
rCB Market Demand & Penetration Direct
rCB, currently, is adopted by Master Batch industry, Plastic industry, by solid tyre, conveyor belt manufacturer, few of the two Wheeler tyre manufacturer. So it is growing a market in a various segment. But fact is that still tyre companies of India, Four Wheeler Tyre, especially Four wheel tyre companies in India. They are doing a research. They have not started yet to utilize rCB at their association level also, like ATMA(All India Tyre Manufacturer Association.)

Clarifies the current adoption status of rCB, highlighting its use in various industries but limited penetration in major Indian tire manufacturers who are still in R&D phase.

Asked by Divy Agrawal

Syngas Utilization Strategy & Capex at Dhule Direct
in dhule plant we decided to do research, though it will take one or two year, and we are going to install that power plant that will run, or only by utilizing this syngas, and for that we have already ordered machinery for generation of power... it will be around Two Cr. for whole set of power and panels and synchronizing with existing panels and switches and transformers, etc.

Explains the strategic shift in syngas utilization for the new Dhule plant, focusing on power generation for self-consumption and potential grid export, which is expected to improve margins by reducing energy costs, rather than sodium silicate production.

Asked by Siddharth Agarwal

EPR Policy & Credit Generation Partial
Last year we did a little bit. But this year we avoided to generate EPR, basically for the sake of safety, because our vendors are already generating EPR and we don't want to double it. We don't want to claim a double credit, so we are avoiding, and there is a to be very fair. Since it is a new concept. So there is a lot of ambiguity and lot of double crossing. So for the safety we are not generating EPR. On this company last year.

Reveals management's cautious approach to EPR credit generation due to policy ambiguity and risk of double-counting, indicating a potential missed revenue opportunity or a prudent risk management strategy.

Asked by Siddharth Agarwal

Margin Compression & Future Outlook Direct
in the last 2 years we are doing da maximum expansion... So the cost of all the expenses like salary, like financial expense. These are impacting on our bottom line and second thing is that in last year we started our pyrosis plant only in Dhule and rCB. Started late in March. So the contribution comes maximum from rCB. So rCB It was not reflected in our P&L So margins of only Pyrolysis, where we get a little bit thin Margin was reflected in our P&L... We target it. It will be stable around 20% to 25% in between.

Provides a detailed explanation for recent margin pressure, attributing it to expansion costs and the initial phase of new plants, while also setting a clear long-term EBITDA margin target.

Asked by Mayank Agarwal

Raw Material Sourcing & EPR Impact Direct
Currently till last 2 years Indian tyre market waste tyre market was ended by this non registered unregulated vendors. But since introduction of EPR policy, so many vendors are organizing their channel for collection of tyres from the interior part of the country and we are getting a good volume from a single vendor, and many development in this line is happening. So we don't find, even it is getting easier to get a material wherever we put a plant.

Indicates that the EPR policy is positively impacting the organized collection of waste tires, making raw material sourcing easier for the company, which is crucial for its expansion plans.

Asked by Siddharth Agarwal

Gujarat Plant Permission & Future Expansion Direct
In Gujarat before 15 years, when batch type of reactor was at the boom. So many people have installed a batch type reactor. So there were a few accidents... Gujarat government so Pyrolysis was banned in Gujarat. But we present our case. Our association, a few other people, few of our friend. We took initiative and approach government and showcase the comparison and developments in pyrolysis. other technologies, like continuous paralysis, advanced technologies. So looking that government have started giving permission for Pyrolysis in Gujarat.

Reveals that past regulatory hurdles in Gujarat for pyrolysis plants have been resolved, opening up a new state for potential future expansion, which aligns with the company's diversification strategy.

Asked by Manan Madlani

Standardization of rCB Quality Direct
Basically technology. We have a technology, and we have expertise to modify our technology also. So whatever requirement? thing is that what we are doing is not important. Where, when we are approaching big giants. So what they need, we need to adopt it and modify accordingly... For us. We can say yes, because we know ins and outs of technology, we it is not like brought out vehicle from outside. So it is developed by us. We know the ins and output.

Addresses a critical industry challenge (rCB quality consistency) and highlights the company's proprietary technology and expertise as a key differentiator, enabling them to meet customer specifications and potentially gain market share.

Asked by Ankur Aggarwal

Competitive Advantage & Technology Secrecy Direct
It is increasing competitor. We have a multiple approach from different or whosoever are installing this big scale plan. They have already a approached us. But we denied because it is a ultimately deviating our interest in industry. So we don't want to even disclose our technology, also. So increasing-reducing a competition is a one factor. and second thing is a secrecy of technology.

Underscores the company's strong belief in its proprietary technology as a competitive advantage and its strategy to protect this intellectual property, indicating a focus on maintaining its market position rather than licensing.

Asked by Ankur Aggarwal

3 min read 7 chapters

Detailed narrative

Strategic Expansion and Capacity Growth

Hi-Green Carbon is aggressively expanding its capacity, reporting a consolidated turnover of ₹96 crores in FY25. The second plant in Dhule, operational since November 2024, is currently at 70% capacity. A third plant in Dhar, Madhya Pradesh, is under construction and expected to be operational by October-November 2025. This expansion aims for a 10x increase in total capacity compared to pre-IPO levels within the next 7-10 years, with new plants typically reaching 70-80% utilization within 3-4 months of operation.

Product Portfolio and Syngas Utilization Strategy

The company's pyrolysis process yields fuel oil, raw carbon (upgraded to rCB), and syngas. While fuel oil and rCB are sold, syngas is primarily used internally, with 50% for pyrolysis and the remainder for thermal energy. At the Dhule plant, the company is investing approximately ₹2 crores to convert excess syngas into power for self-consumption and potential grid export, rather than sodium silicate production. This strategic shift aims for energy self-sufficiency and improved margins by reducing energy costs.

Financial Performance and Margin Dynamics

Hi-Green Carbon reported a consolidated turnover of ₹96 crores for FY25. Gross margins have seen a reduction from 40% to 34% (FY24 vs FY25), attributed to the initial costs of new plant ramp-up, higher raw material costs, and competitive pressure from lower virgin carbon prices. Management targets a sustainable EBITDA margin of 20-25% in the long term, expecting stabilization as new plants reach full utilization and operational efficiencies improve.

Capital Allocation and Debt Strategy

The company maintains a capital allocation strategy of 50% debt and 50% equity for expansions. The Dhule plant incurred a total cost of approximately ₹48 crores, with an additional ₹10 crores for working capital, funded by a ₹14 crore term loan (₹4 crores already repaid). The Dhar plant is expected to have a similar cost. The average cost of long-term debt is around 9%, with specific rates of 8.87% from Central Bank and 8.75% from PNB for the MP plant.

rCB Market Penetration and Quality Standardization

Recovered Carbon Black (rCB) is gaining adoption in master batch, plastic, solid tire, and two-wheeler tire industries. However, major Indian four-wheeler tire manufacturers are still in the R&D phase, evaluating rCB properties. The company emphasizes its proprietary technology and expertise in maintaining consistent rCB quality, which is crucial for customer approvals and market penetration, especially as global research in Europe drives rCB adoption. The approval process for rCB can take 9-12 months.

Regulatory Environment and EPR Policy

The introduction of the EPR (Extended Producer Responsibility) policy has positively impacted raw material sourcing by organizing waste tire collection channels. However, the company has chosen to avoid generating EPR credits in FY25 due to perceived ambiguity and the risk of 'double crossing' in the policy framework, prioritizing safety and clarity over immediate credit generation. Past regulatory bans on pyrolysis in Gujarat have been lifted, opening new avenues for expansion.

Competitive Landscape and Technology Edge

Hi-Green Carbon believes its continuous pyrolysis technology offers a significant competitive advantage due to its consistency, scalability, and energy efficiency compared to batch processes. The company actively protects its proprietary technology and experience, which it views as a key differentiator against newcomers, some of whom face challenges with imported technology. This focus on internal R&D and technology refinement is central to its long-term growth strategy.

This is an AI-generated summary of a publicly available earnings call transcript.